While I’ve been shuttered away in the ‘editorial dungeon’ at work, Rob’s been happily — and then not so happily — working away on Tess. Top priority has been given to fixing leaks and the worst offenders, as so many of you painfully know, were the chainplates. Honestly, I was a little scared of what we would find and my fears were well founded.
When Rob sees something isn’t quite right, he just jumps in and pulls it out by the intestines, as evidenced by this shot of what he found while rebedding the starboard aft lower.

Ugly, no? I was pretty sure any wood near the chainplates would be rotten, and boy was I right. The plywood still had some semblance of structure to it – it wasn’t just mud – but it was completely saturated and delaminated.
So how to fix such a mess? The plan is to Dremel a nice clean cut (instead of the ugly ripped edges), glass a new piece of epoxy soaked ply in the area and fill with polyester putty to make it relatively smooth (my job). We were planning on some kind of hull liner anyway because the PO used an angle grinder to shred away most of the liner and it looks like shit. So, no harm, no foul.
For the rest though, we’ll just have to wait and see. Rob’s rebed all but the port upper (of course it’s raining today) so we’re relatively watertight now but the structure of the decks is compromised. Our current line of thought is to drill some holes on the underside to allow the wet wood to dry out and then, come summer, inject a couple gallons of Git Rot into it. Not the ideal fix, to be sure, but it will strengthen the decks enough until the ‘big project’ can be started. The good news is that the rest of the deck seems fairly solid.
On to the cockpit. Our fugly cockpit. As I mentioned before, the PO cut out the old cockpit to remove the engine (presumably) and then raised it about 5″, using plywood. We’ve waffled on what to do about it but think we’ve decided to live with it and here’s why: it’s already done, it’s very, very solid, and it’s already done. Why reinvent the wheel? Let the next sucker deal with it.
But the problem with it is that the PO installed “drains” (ha!) aft but without the engine, the boat is bow-heavy. Every rain ended with a pool of water in the forward end of the cockpit. So once it was decided to keep the current setup, Rob installed two more drains forward – he epoxied the holes and used 3M 4000 for the bedding compound. Right now they lead straight to the bilge, but that’s just until we haul and replumb the whole thing.
But the plywood of the cockpit was still unprotected so there was more surgery left. First, Rob filled the holes where the old engine controls had been with polyester mud. Then he used West Systems with filler and filleted the sole so in not only looks nicer, no water can sneak in through a crack at the edge. Then he sanded it all down and applied a nice thick coat of epoxy. I’ll be doing the finish work by filling all the grain with poly mud and sanding it fair. At some point we’ll paint the whole boat so it won’t look ugly forever.
Ideal? No. But we wrote this on a bulkhead as a reminder:










